The Downstream & Recycling Division conducts application-oriented research to explore, understand, and enhance the properties and processes of aluminium and its alloys. It focuses on developing new functionalities in existing materials, optimizing resource efficiency, and engineering materials with improved performance.
Core areas include structure–property correlation, die design, process simulation, aluminium extrusion, anodising, and recycling of industry-generated waste. The division also produces Certified Reference Materials (CRMs) for the aluminium industry.
It is equipped with advanced facilities for microstructure analysis (OM, SEM), mechanical testing (hardness, UTM), and evaluation of electrical conductivity, surface roughness, and coating thickness. A national facility of 1400 Ton hydraulic extrusion press, supported by specialized softwares, serves R&D needs in aluminium extrusion industries.
The division assists the Ministry of Mines and NITI Aayog for policy-making efforts and contributed to draft frameworks on Zero Waste Management policy for Sustainability and Waste Utilisation in Primary, Secondary and Downstream non-ferrous metal industries (Al, Cu, Pb and Zn), National Non-Ferrous Metal Scrap Recycling Framework and associated guideline documents. As entrusted by Ministry of Mines, a dedicated Recycling Division has been established under the umbrella of the Downstream Division to promote recycling and facilitate the transition to a circular economy in the aluminium, copper, lead, and zinc sectors.
